PUNCH MACHINE A002

Technical requirements

The equipment is mainly composed of a mechanical system (boss forming and punching device, positioning device, box, hydraulic station, etc.) an electric control system, and a pneumatic part.

Boss forming and punching device

• It is composed of boss forming and punching die, boss forming and punching cylinder, feeding mechanism, positioning device, die support component, etc.
• Boss forming and punching die: when the main shell is placed on the equipment, the process hole is used for positioning, and the required boss is formed on the boss forming punch after pressurization, and the punching is completed on the boss at the same time. There is a mechanical limit for the cylinder of the boss forming die to advance to the position, and the proximity switch is used for sensing and retreating to the position
• Forming positioning device: in the process of boss forming and punching, forming positioning device can be used for accurate positioning to ensure the stability of boss forming and punching
• Supporting mechanism: the main shell is placed on the supporting mechanism
• Mold support assembly: after the working body is placed on the supporting mechanism, after starting and pressing, the mold support assembly will automatically advance to support the punching mold, and will automatically return after processing.

Mechanical and electrical standard parts

1 PLC Mitsubishi Q series
2 touch screen Mitsubishi
3 Low voltage components
4 Pneumatic parts SMC
5 Screw rod HIWIN
6 Track HIWIN
7 a sensor Keenes / OMRON

Electrical control system

All control circuits of the equipment are DC, 24 V (including pneumatic and hydraulic solenoid valves)
The equipment status indicator is used to show the operation status of the equipment.
Greenlight: normal operation
Yellow light: equipment rest or other
Red light: abnormal or faulty equipment

Electrical cabinet and circuit

Electrical control components are all concentrated in the electrical cabinet and arranged in order. The control components, execution components, and detection components are marked accurately and clearly to facilitate future maintenance. The electrical cabinet is sealed reliably, with the obvious boundary between high and low voltage. Different potentials. Different colors are used, and the terminal is covered with wiring code. With 220 V terminal block.
There are 10% wiring terminals reserved in PLC, and the solenoid valve is connected with PLC through the relay.
All pneumatic parts adopt the international brand SMC to ensure quality and service life and minimize failure.

Safety

Electrical performance: Grade E, with good grounding.
There are emergency buttons at each operation place, which are obvious and easy to use.
Low pressure working value alarm.
Other safety issues related to the equipment configuration shall be realized by the demander through the management system of the company.

Other requirements

The famous brand of side processing machine includes: equipment name, model, manufacturer, serial number, date of delivery, brief electrical parameters, and the famous brand parameters meet the national 3C standard.
Water and gas path, flow direction, component name, etc.

Labeling

There are clear marks near the installation of famous brand control components, executive components, and inspection components.
All famous brands are made of mirror stainless steel or mailing glass, and the font is not faded.
The left and right control valves are clearly marked. (for the convenience of subsequent maintenance, all sensors and external components should be clearly marked, and the corresponding points of PLC should be marked with Chinese characters, and the font should not fade.)

Surface coating

The equipment cover and rack shall be painted, and the color shall be determined by the demander (apple green, apple green, gsb05-1426-2001,28 G01 (national standard color)).
This 3D design model is based on SolidWorks 2017,  and the STEP file is also provided for you to open by other 3D software programs. The file size is totally 73 MB.

Download the Technical requirements here